Case Studies

Machine design and automation work for battery manufacturing. Each study lists the problem, the system we designed, the timeline, and the measured results.

  1. Lithium-Ion Cell Formation Line Automation

    Lithium-Ion Cell Formation Line Automation

    Leading EV Battery ManufacturerBattery ManufacturingCell Formation8 months

    Manual electrode coating and drying processes were causing inconsistent quality and low throughput in lithium-ion cell production.

    Results

    • Increased production capacity by 300%
    • Improved coating uniformity by 95%
    • Reduced defect rate from 8% to 1.2%
  2. Battery Module Assembly Automation

    Battery Module Assembly Automation

    Global Energy Storage CompanyBattery ManufacturingModule Assembly6 months

    Complex manual assembly of battery modules was time-consuming, error-prone, and limited production scalability.

    Results

    • Reduced assembly time by 75%
    • Eliminated manual assembly errors
    • Scaled production from 100 to 1000 modules/day
  3. Battery Pack Testing and Validation System

    Battery Pack Testing and Validation System

    Electric Vehicle ManufacturerBattery ManufacturingTesting7 months

    Manual testing processes for battery packs were slow, inconsistent, and couldn't handle the required safety validation protocols.

    Results

    • Reduced testing time by 80%
    • Implemented comprehensive safety protocols
    • Achieved 99.9% test accuracy

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If you have a similar line or a new process to automate, we can review the requirements and propose a machine design.

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