Energy Storage

Malaysia has attracted major energy storage manufacturers to set up plants locally. Since 2023, our design work has focused on automation for these facilities, including the EV battery segment.

We cover the manufacturing line from material preparation through pack testing. The stages below describe the processes, the automation we design, and the equipment involved.

1. Raw Material Preparation

Automated systems for electrode material mixing, coating solution preparation, and quality control automation.

Processes

Electrode material mixing and homogenization
Coating solution preparation and quality control
Material storage and handling automation
Quality assurance and testing

Automation

Precision material weighing and mixing
Automated quality control systems
Continuous monitoring and adjustment
Integrated safety protocols

Equipment: Automated Mixing Systems, Quality Control Sensors, Material Handling Robots, Process Control Software

2. Cell Formation Process

Advanced automation for electrode coating, calendering, slitting, and cell assembly processes.

Processes

Electrode coating with precision control
Calendering for density and surface finishing
Slitting and cutting automation
Cell assembly and packaging

Automation

Precision coating thickness control
Automated density optimization
High-speed cutting and handling
Integrated assembly systems

Equipment: Precision Coating Machines, Automated Calendering, High-Speed Slitting, Robotic Assembly

3. Formation and Testing

Automated formation cycling equipment with capacity testing and comprehensive quality assurance systems.

Processes

Formation cycling for cell conditioning
Capacity and performance testing
Safety validation protocols
Quality assurance automation

Automation

Controlled formation cycling
Automated performance testing
Integrated safety validation
Real-time quality monitoring

Equipment: Formation Chambers, Testing Equipment, Safety Systems, Quality Control Software

4. Module and Pack Assembly

Robotic systems for cell sorting, automated assembly lines, and thermal-electrical integration.

Processes

Cell sorting and matching systems
Automated module assembly
Thermal management integration
Electrical system integration

Automation

Intelligent cell matching
High-speed robotic assembly
Integrated thermal management
Automated electrical testing

Equipment: Robotic Assembly Systems, Thermal Management, Electrical Integration, Quality Control

5. Final Testing and Validation

End-of-line testing systems with safety certification and comprehensive data management.

Processes

End-of-line performance testing
Safety certification automation
Data management and traceability
Packaging and shipping automation

Automation

Comprehensive performance validation
Automated safety certification
Integrated data management
Efficient packaging systems

Equipment: Testing Equipment, Safety Systems, Data Management, Packaging Automation

Typical results

Increased ProductionHigher throughput with automated systems: 300%
Quality ImprovementBetter consistency and reduced defects: 95%
Cost ReductionLower operational costs per unit: 40%
Safety EnhancementEliminated manual handling risks: 100%

What we design

Precision engineering

High-precision coating systems
Micro-meter accuracy control
Advanced calibration systems

Quality assurance

Real-time monitoring systems
Automated defect detection
Statistical process control

Safety and compliance

Integrated safety protocols
Emergency shutdown systems
Compliance certification

Scale and changeover

Modular system design
Capacity expansion
Product changeover

Start a project

Tell us the process, throughput, and constraints. We will review feasibility and propose a design.